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BASF India to Build a New Plant in Dahej, Gujarat to expand Microcellular Polyurethane Production

BASF India Ltd. has commenced construction on a new manufacturing plant in Dahej, Gujarat, aimed at expanding production capacity for its Cellasto®-branded microcellular polyurethane (MCU). The facility is expected to be operational in the second half of 2026 and will feature a new mold line in its first stage, catering to the rapidly growing local market.

Advanced Technology & Scalable Production

The new plant will incorporate state-of-the-art automation and production technologies, ensuring high standards of safety, quality, and efficiency. It is also designed with the flexibility to scale production further in response to increasing demand.

BASF India first established MCU production in Dahej in 2014, providing superior noise, vibration, and harshness (NVH) reduction solutions for the automotive sector.

Commitment to the Indian Market

“Cellasto’s latest significant investment demonstrates its readiness to support the growth plans of various Original Equipment Manufacturers (OEMs) and reinforces its confidence in the Indian market,” BASF India stated in a press release.

Mr. Bjoern Kophstahl, Vice President, Global Business Management for Cellasto, highlighted the strategic importance of the plant:
“The new facility is part of our efforts to innovate the production process. The plant will flexibly expand production further if demand increases.”

Meanwhile, Mr. Alexander Gerding, Managing Director of BASF India, emphasized the company’s commitment to innovation and customer partnerships:
“This new mold line will enhance our ability to deliver cutting-edge NVH reduction solutions and strengthen our position as a preferred partner for our automotive customers.”

A Legacy of Innovation

Since 1961, Cellasto® has been a trusted global partner in the automotive industry, co-developing applications such as jounce bumpers, top mounts, and coil spring isolators. Beyond automotive applications, Cellasto® also provides advanced material solutions for industrial and consumer applications, reinforcing BASF’s position as a leader in high-performance polyurethane technologies.

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